NoComplaintReasonRemedy
1Machine does not work , power indicating LED does not glow1. No power supply 2.MCB tripped1. Restore power supply 2. Check the wiring for any short circuit. If satisfactory reset the MCB
2Conveyor is not moving1.Conveyor speed set to 0 2.Conveyor motor stalling 3.Defective conveyor motor 4. Conveyor chain disengaged from the sprockets. 5. Conveyor chain breakage 6. Defective conveyor drive sprocket 7. Defective AC variable speed drive1. Increase the conveyor speed 2. Reduce load on the conveyor. Install the machine with a slope towards the direction of the conveyor movements to increase the load carrying capacity of the conveyor. 3. Rectify/replace the conveyor motor 4. Engage the conveyor chain with the sprocket. 5. Replace both chain together to avoid the mismatching of chains 6. Replace the conveyor drive sprockets 7. Replace AC variable speed drive
4Air blower not working1. Defective blower motor1. Replace the blower motor
5.Blower motor works , but the blower does not rotate freely1.Blower tightening nut loose.1.Tighten blower to blower motor.
6.Insufficient shrinking1. Low temperature setting. 2. Temperature is not building up1. Increase the temperature setting. 2. Refer to complaint no. 7
7.Temperature is not building up.1. Heater connection loose. 2. Heater failure. 3. Low temperature setting 4. Defective contactor for heaters1. Make proper connections. 2. Replace the defective heater 3. Increase temperature setting 4.Replace the defective contactor
8Excessive Shrinking1. High temperature setting. 2. Low conveyor speed. 3. Defective Temperature sensor 4. Defective contactor for heaters due to contact welding1.Reduce the temperature setting. 2. Increase the conveyor speed. 3. Replace the defective part. 4.Replace the defective contactor
9.Shrinking not uniform1. Blower not working or loose. 2. Heaters are not working.1.Refer complaint troubleshooting Case 4 and 5. 2. Identify the defective heaters and replace them.
10.Abnormal sound and vibration1. Blower loose. 2. Blower motor bearing failure. 3. Machine is not installed on a level surface.1. Tighten the nut with which the Air Turbulence Fan is attached to the blower motor 2. Replace the defective bearing. 3. Correct the level the machine.
11.Conveyor is moving a constant speedt 1.Defective speed controller1.Replace speed controller