No.ComplaintReasonsRemedy
1Machinedoesnotstart1.NoAC supply.1.RestoreACsupply.
2.MCBtripped.2.Checkthewiringforanyshortcircuit. Ifsatisfactory,resettheMCB.
3.Nooutputfrom Transformer(18V)3.Checkandreplaceifdefective.
2Conveyorisnotmoving.1.Conveyorspeedsetto0.1.Increasetheconveyorspeed.
2.Conveyormotor stalling.2.Reduceloadontheconveyor.Install themachinewithaslopetowardsthe directionoftheconveyormovements toincreasetheloadcarryingcapacity oftheconveyor.Uselevelingscrewsto attainthis.
3.Defectiveconveyormotor.3.Rectify/replacetheconveyormotor.
4.Wear&tearofcarbon brush.4.Clean&reinsertit.
5.Conveyorchaindisengaged fromthesprockets.5.Engagetheconveyorchainwiththe sprocket.
6.Conveyorchainbreakage.6.Replacebothchainstogetherto avoidthemismatchingofchains.
7.Defective conveyordrive sprocket.7.Replacetheconveyordrive sprockets.
8.Defectiveconveyordrive board.8.Replacethe boardforconveyor drive.
9.BlownoutofFUSE..9.ReplacetheFUSE.
3Conveyorchainslipsfrom theguides.1.Lowerconveyortension.1.Increasethe tensionbyadjustingthe conveyortensionadjusters.
2.Misalignmentofsprockets andchainrails.2.Alignthesprocketsandchainrails.
4Airblowerisnotworking1.Fanswitchisoff.1.Switchonthefan.
2.PhasesequenceRYBisnot insequence.2.Interchangeanyofthetwophases.
3.Defectiveblowermotor.3.Replacethemotor.
4.Nosupplyatmotorend.4.Checksupplyvoltagesatthemotor.
5.Defectivecontactor.5.Replacethedefective.
5Blowermotorworks,but theairturbulencefan doesnotrotatefreely1.ShaftfittingAllenscrew loose.(a)Checkthefanshaftassembly.
(b)Ensurefreerotationoftheshaft andalittleaxialplay.
(c)RefittheFanAssemblyMounting Plate.
6Insufficientshrinking1.Heaterswitchisoff.1.Switchontheheater.
2.Lowtemperaturesetting.2.Increasethetemperaturesetting.
3.Temperatureisnotbuilding up.3.Refertocomplaintno.7
7Temperatureisnot buildingup.1.Looseconnectionof heaters.1.Makeproperconnections.
2.Heaterfailure.2.Replacethedefectiveheater.
3.Lowtemperaturesetting.3.Increasetemperaturesetting.
4.Defectivecontactor for heatersforheaters.4.replacethecontactor.
5.Defectivethermocouple.5.Replaceit.
8Excessiveshrinking1.Hightemperaturesetting.1.Reducethetemperaturesetting.
2.Lowconveyorspeed.2.Increasetheconveyorspeed.
3.Defective Temperature3.Replacethedefectivepart.
Sensor.
4.DefectiveHeaterContactor duetocontactwelding.4.Replacethecontactorfortheheater.
9Shrinkingisnotuniform1.Airturbulencefanisnot workingorrotatinginthe wrongdirection.1.Refercomplainttroubleshooting Case4.
2.Heatersarenotworking.2.Identifythedefectiveheaterand replaceit.
10Abnormalsoundand vibration1.Airturbulencefanloose.1.TightenthenutwithwhichtheAir TurbulenceFanisattachedtothe blowerdriveshaft.